Case Study: Furniture Manufacturer Streamline With Odoo Manufacturing
Overview About The Client - Furniture Manufacturer
A leading manufacturing company, specializing in custom furniture,
faced challenges with manual processes, inefficient resource allocation, and lack
of real-time visibility into production and inventory. To address these issues, the
company implemented Odoo Manufacturing, leveraging its features such as
production planning, Bill of Materials (BoM) management, work order tracking,
and inventory integration. The implementation streamlined operations, reducing
production lead times by 30% and cutting costs by 20% through better planning
and reduced waste. Real-time data improved decision-making, while scalability
allowed the company to handle a 50% increase in orders without compromising
quality. As a result, they achieved higher efficiency, cost savings, and
enhanced customer satisfaction. Let's see how Silent Infotech helped them.
The Challenge Faced By Custom Furniture Manufacturers
Being a leading manufacturing company specializing in producing
custom furniture for residential and commercial clients, they have advanced machinery and tools. However, they
faced several challenges:
Manual Processes
Production planning, inventory management, and order
tracking were done manually, leading to errors and delays.
Lack of Real-Time Data
The absence of real-time data made it difficult to
monitor production progress and inventory levels.
Inefficient Resource Allocation
Poor scheduling and resource allocation
resulted in wasted time and increased production costs.
Difficulty in Scaling
As demand grew, the company struggled to scale its
operations efficiently.
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The Solution: Custom Odoo Solution From Silent Infotech
Silent Infotech implemented Odoo
Manufacturing to automate and optimize its production processes. Key features of
Odoo that were utilized and customized as per furniture manufacturers include:
Production Planning
Automated production schedules based on demand
forecasts and available resources.
Bill of Materials (BoM) Management
Easy creation and management of
BoMs for custom furniture products.
Work Order Tracking
Real-time tracking of work orders to monitor
progress and identify bottlenecks.
Inventory Integration
Seamless integration with Odoo Inventory to ensure
accurate stock levels and reduce overstocking or stockouts.
Quality Control
Built-in quality checks at various stages of production to
ensure high-quality furniture output.
Analytics Dashboard
Detailed reports on production efficiency,
resource utilization, and costs.
Implementation Process
Requirement Analysis
Silent Infotech Odoo implementation team worked closely with
the client to understand their specific needs and challenges.
Customization
The Odoo was customized to align
with the client’s workflows, including custom BoMs and quality control
checkpoints.
Training
Employees were trained on how to use the new system
effectively. The special training workshop was conducted for on-floor employees.
Go-Live
The system was rolled out in phases, starting with production
planning and inventory management, followed by work order tracking and
quality control.
Results & Benefits After Our Solution Go Live
Increased Efficiency
Production lead times were reduced by 30% due to
better planning and resource allocation.
Improved Visibility
Real-time data provided better visibility into operations,
enabling faster decision-making.
Enhanced Customer Satisfaction
Faster delivery times and consistent
product quality led to higher customer satisfaction and repeat business.
Cost Savings
Waste and overproduction were minimized, resulting in a
20% reduction in production costs.
Scalability
The company was able to handle a 50% increase in orders
without compromising on quality or delivery times.
Conclusion
By implementing Odoo, the furniture manufacturer transformed its
operations, achieving greater efficiency, cost savings, and scalability. They are well-positioned now to meet growing demand and continue delivering
high-quality custom furniture to its clients.
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