Implementing Silent Infotech (SIT) ERP Solutions in an Automobile Parts Manufacturing Unit
The automobile components manufacturing business requires precision, efficiency, and
process integration with no glitches to compete. This case study discusses how a market leader in manufacturing automobile components in the European region, collaborated
with Silent Infotech (SIT) to deploy advanced technology solutions to solve operational
problems and gain meaningful productivity and quality improvements.
Challenges Faced by Auto Parts Manufacturers
Manual Production Tracking
Poor manual procedures caused holdups and
miscalculations in manufacturing.
Inventory Mismanagement
Raw material overstocking and stockouts as well
as overstocking of finished products
Quality Control Issues
The inability to monitor in real-time caused parts with
defects to reach customers.
Unplanned Downtime
Machine breakdowns that occurred so often disrupted
schedules of production.
Disconnected Systems
No integration between production, stock, third-party vendor supply and quality
control systems.
Regulatory Compliance
Challenges to meet industry specifications such as
ISO/TS 16949.
Silent Infotech (SIT) Solution Key Features
Real-Time Production Monitoring
IoT sensors monitor production data in real-time.
Predictive Maintenance
AI-based tools forecasted machine failures and scheduled
maintenance.
Unified Data Platform
Consolidated production, inventory, and quality control data into
one system.
Automated Inventory Management
RFID systems automated inventory
tracking.
Compliance Management
In-built features ensured compliance with industry standards
and certifications.
Quality Control Automation
Automated inspection systems identified defects during
production.
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Implementation Process Followed By
Requirement Analysis
Silent Infotech held workshops to understand pain areas and set
goals.
System Customization
Customized ERP solutions to match auto parts manufacturing workflow.
Hardware & Software Deployment
Deployed IoT sensors, RFID systems, and custom ERP software.
Employee Training
Silent Infotech gave extensive training to employees to get used to the new systemZ
Pilot Testing
Pilot-tested the system in a single production line prior to mass rollout.
Go-Live & Support
Rolled out the solution in all units with technical support extended
continuously.
Advantages of Silent Infotech (SIT) Implementation
Enhanced Production Efficiency
Timely monitoring cut down on production
delays by 25%.
Streamlined Inventory
Computerized tracking lowered inventory expenses by
20%.
Enhanced Quality Control
Defect rates fell by 30% with automated inspections.
Lower Downtime
Predictive maintenance lowered machine downtime by 40%.
Improved Data Visibility
Consolidated data enhanced decision-making and
transparency of operations.
Regulatory Compliance
Attained 100% compliance with industry standards.
Results & Outcomes
Increased Productivity
Output in production grew by 18% in six months.
Cost Savings
Cost of operations went down by 15% because of streamlined processes.
Customer Satisfaction
Enhanced quality resulted in 20% increase in customer retention.
Scalability
The SIT solution facilitated the smooth scalability of operations.
Sustainability
Minimized waste and energy consumption in line with green
manufacturing objectives.
Competitive Advantage
The client achieved a strong competitive advantage.
Transform Your Manufacturing Operations with Silent Infotech's Solutions
Are you struggling with production inefficiencies, downtime, or quality control? Silent Infotech’s smart manufacturing solutions can optimize your operations.